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STEEL PRODUCTS
PCM : PREPAINTED STEEL

1. REGULAR MODIFIED POLYESTER PAINTED STEEL
Characteristics Corrosion resistant, Weather resistant,
Chemical resistant, Workability Applications Factory walls and roofs, warehouse Pre-fabricated house, Interior, Partition, Door, Air-dryer, Show case etc. Other electric home appliances. Thickness Top Side: Primer 5, Finish 10-15, Clear 5-10(Option) Back Side: Wash 5 Basic property 1) Bending Test: 1T(without clear), 2T(with clear) 2) Pencil hardness test: over "H"(uni-pencil/500gr weight) 3) Impact test: good(dropped 1000gr/500mm) 4) Gloss: 15-85%(60¡Ægloss meter) 5) Solvent resistance: good (M.E.K test, 20times) 6) Salt water spray test:#6 blister less than 5%
for 500Hr and creeping below 3mm 7) Resistance to chemicals: good(for 24Hr )



2. TEXTURED HIGH POLYMER POLYESTER PAINTED STEEL
Characteristics Soft appearance, Excellent workability, Rubbing resistance Applications Audio, VTR, Computer etc. Partition and steel furniture for offices. Thickness Top Side: Primer 5§­, Finish 30§­ Back Side: Wash 5§­ Basic property 1) Bending test:0T 2) Pencil hardness test: above 2H(uni-pencil/500gr weight) 3) Impact test: good(dropped 1000gr/500mm) 4) Gloss: 90-115%(60¡Ægloss meter) 5) Solvent resistance: good(M.E.K test,50times) 6) Salt water spray test: #6 blister less than 5%
for 500Hr and creeping below 2mm 7) Resistance to chemicals: good(for 48Hr with 5% NaOH
and 5% HCI or H2SO4)



3. HIGH DURABILITY POLYESTER PAINTED STEEL
Characteristics Super corrosion resistant, Super weather resistant, Heat resistant Applications Roof and wall of factory, Partition, Door etc. Thickness Top Side: Primer 5, Finish 10-15, Clear 5-10(Option) Back Side: Wash 5 Basic property 1) Bending test: 2T 2) Pencil hardness test: over "2H"(uni-pencil/500gr weight) 3) Impact test: good(dropped 1000gr/500mm) 4) Gloss:5-15%60¡Ægloss meter) 5) Solvent resistance: good(M.E.K test, 50times) 6) Salt water spray test: #6 blister less than 5%
for 500Hr and creeping below 3mm 7) Resistance to chemicals: good(for 24Hr with 5% NaOH
and 5% HCI or H2SO4)




4. PRINTER STEEL
Characteristics Choice of patters and color and beautiful color, Excellent workability, Weather resistance Applications Refrigerator, Washing machine, Microwave oven, Air conditioner, Audio, Other electric home appliances.
Door. Panel and Interior etc. Thickness Top Side: Primer(Polyester)5, Finish(Polyester)15, Print(ink)1-3, Clear(Polyester or Acryl)5-10 Back Side: Wash 5 Basic property 1) Bending test:1T(without clear), 2T(with clear) 2) Pencil hardness test: over "H"(uni-pencil/500gr weight) 3) Impact test: good(dropped 1000gr/500mm) 4) Gloss: 30-90%(60¢ªgloss meter) 5) Solvent resistance: good(M.E.K test,50times) 6) Salt water spray test:#6 blister less than 5%
for 500Hr and creeping below 2mm 7) Resistance to chemicals: good(for 24Hr with 5%
NaOH and 5% HCI of)



5. HIGH POLYMER POLYESTER PAINTED STEEL
Characteristics Excellent workability, Excellent corrosion resistance, High gloss, Wide choice of color. Applications Refrigerator, Washing machine, Microwave oven, Air conditioner, Audio, Other electric home appliances.
Door. Panel and Interior etc. Thickness Top Side: Primer(Polyester)5§­, Finish 10-20(Polyester)15§­, Print(ink)1~3§­, Clear(Polyester or Acry1)5~10§­ Basic property 1) Bending test:0T(without clear), 1T(with clear) 2) Pencil hardness test: F~H(uni-pencil/500gr weight) 3) Impact test: good(dropped 1000gr/500mm) 4) Gloss: 90-115%(60¡Ægloss meter) 5) Solvent resistance: good(M.E.K test,1000times) 6) Salt water spray test: #6 blister less than 5%
for 500Hr and creeping below 2mm 7) Resistance to chemicals: good(for 48Hr )



HOT DIP GALVANIZED STEEL


THE QUALITY CHARACTERISTICS
TYPE CHARACTERISTICS APPLICATIONS SURFACE CONDITION
REGULAR
SPANGLE
¢¹Characteristic of crystal structure and unique gloss of zinc due to the unrestricted growth of zinc crystals at ambient temperature duringnormal solidification
¢¹Better corrosion-resistant characteristics compared to minimized-spangle and galvannealed steel sheets without painting
¢¹Structural Material
¢¹Car Inner lining
and Bodies
¢¹Home Appliances
MINIMIZED
SPANGLE
¢¹Characteristic of fine crystal structure due to the restrictedgrowth of zinc crystals duringnormal solidification
¢¹Good appearance after painting due to uniformity of the surface, and better paintability compared
to regular spangle
¢¹Furniture and OfficeEquipments
¢¹Home Appliances
¢¹Base Materials for
Painted Steel
Sheets
ZERO
SPANGLE
¢¹Difficult to check the crystal grains with naked eyes due tocomplete suppression of the growth of zinc crystals during solidification of molten zinc
¢¹Excellent appearance after painting due to the uniformity
of the surface and outstanding appearance
¢¹Furniture and Office Equipments
¢¹Home Appliances
¢¹Base Materials for
Painted Steel
Sheets
EXTRA
SMOOTH
¢¹Extra smooth surface by temper rolling after the solidification
¢¹Good appearance after painting due to surface smoothness
¢¹Furniture and Office Equipments
¢¹Home Appliances
¢¹Base Materials for
Painted Steel
Sheets


HOT DIPPED ALUMIZIED STEEL


THE QUALITY CHARACTERISTICS
TYPE |
CATEGORY
CHARACTERISTICS APPLICATIONS SURFACE CONDITION
ALCOSTA Very fine grains due to the suppression of the growth of aluminum crystal during solidification of aluminum melt (5 to 10% silicon contained) Uniform surface condition and excellent corrosion resistance resulting from the sacrificing effect of aluminum. Good appearance after painting Household
Thermal
Equipments Car Mufflers Construction
Materials


HEAT RESISTANCE
The heat resistance of ALCOSTA is excellent compared to that of zinc-coated steel sheet, galvannealed steel sheet, and cold-rolled steel sheet. Absolutely no changes in appearance and discoloration are observed even under extended exposure to the temperature of 450¡ÆC the coating material transforms to aluminum iron alloy layer so that heat resistance are preserved even if discoloration occurs. The coating maintains its sacrificial properties up to the temperature of approximately 600¡ÆC.


HEAT REFLECTIVITY
The ALCOSTA is provided with excellent thermal reflectivity due to the fineness of its surface. The thermal reflectivity of ALCOSTA at 450¡ÆC reaches up to approximately 80%, and this is applied to thermal reflectors for toasters, gas ranges, oil stove, and so forth.


HIGH CORROSION RESISTANCE

The corrosion resistance of ALCOSTA is excellent due to the coating characteristics to form a thin stable oxide layer and hydroxylation layer in the air and water, respectively.


CORROSION RESISTANCE IN ACID SOLUTION

ALCOSTA is provided with strong corrosion resistance in acidic solution compared to galvanized steel sheet.


FORMABILITY

ALCOSTA has generally been understood being poor in formability due to the presence of brittle alloy layer between the steel and aluminum layers. But, when formability of ALCOSTA is compared with that of cold-rolled steel sheets and galvanized steel sheets, DQ and DDQ grades of ALCOSTA shows better formability than those.


PAINTABILITY
Paintability of aluminum coating is better than that of galvanized steel sheet. In order to improve paint adhesion quality, chemical treatment is necessary. But, POCOS's chromate solution makes the excellent paintability without further chemical treatment.

-FANNED HEATER
-TOASTERS
-DRYING FURNACE

-MICROWAVE OVENS
-ELECTRIC FRYING PANS

-CAR MUFFLER COMPONENTS
-CAR FUEL TANKS
- GAS RANGES
SPECIFIC USES HOME APPLIANCES AND THERMAL EQUIPMENTS,AUTOMOTIVE PPCATIONS STAINLESS STEEL

Characteristics and Applications
Types
of Structure
Designation
or Grade
Characteristics Major Applications
STS304 18Cr-8Ni Representative stainless steel. Excellent resistance to atmospheric corrosion and industrial chemicals, improved formability and weldability. High creep strength at elevated temperatures and good acid-resistance. Construction materials, kitchen utensils, automobile trim, oil-refineries, chemical, paper, and food-processing industries, electronic components.
STS 304L 18Cr-8Ni-0.03C A special AISI 304 grade for use where carbide precipitation after welding is undesirable Chemical and petrochemical equipment, nuclear reactor equipment, electronic components, oil-refining equipment, etc.
STS 305 18Cr-12Ni Suited for deep drawing compared to 304 Door knobs, TV tubes, relays, switches
STS 301 17Cr-7Ni This grade can be cold worked to very high strength levels. Corrosion resistance to somewhat inferior AISI 304 Rolling stock, automobiles, home appliances, various types of springs, etc.
STS 316 18 Cr-12Ni-2.5Mo Highly resistant to such reducing acids as sulphuric, sulphurous, acetic and hydrochloric acids. Also, high creep strength at elevated temperatures. Strong resistance to salt. Paper, textile, and chemical industries.
STS 316L 18Cr-12Ni-2.5Mo-0.03C A special AISI316 grade intended for use where carbide precipitation after welding is undesirable
NM 16Cr-14Ni Superior Deep drawing Electronic components
STS430 18Cr Representative stainless steel of ferric type. Excellent corrosion-resistance in weak corrosive atmosphere and to nitric acid. Small work hardening - ability and high degree of ductility. Excellent drawing - ability but not suitable for forming. Excellent luster obtainable by BA finish or polishing Kitchen utensils (especially sinks), automobile trim, articles of daily use in the home, gas burners, parts for nitric acid plant, etc.
STS 434 18Cr-1Mo Corrosion resistance better than Type 430 because of Mo addition Wheel cover, trim, hub caps, bicycle rim, etc.
FCH2 20Cr-3Al Heat resistant material for use in 1,300¡ÆC temperature. Boiler burner, heater parts
420J2 13Cr-0.3C High carbon content results in high abrasion resistance. Greater hardness may be obtained by heat treatment Cutlery, machine parts, TV components, etc.


Size Range
Thickness 0.05mm - 1.5mm Better thickness tolerance than KS and JIS through AGC equipped Z-mill
Width 6mm - 425mm Mother Coils available in approx. 400mm width. Up to 6mm by special order
Tolerances Based on KS D3698,3534 or JIS G 4305,4313 or other by special order
Tempers As cold rolled STS 304 -->Hv250 - Hv450
STS 301 -->Hv310 - Hv540
Others -->Available by Special Order
Special surface conditions Available in hairline, dull, and durable



STEEL STRAPPING




Spec. Tolerance
Classification Available range Remark
Thickness ¡¾0.05,0.03mm According to discussion for tight range
Width ¡¾0.127mm "
Camber 12.7/2400mm Max "
CURL 25.4/2400mm Max "
TWIST 30¡Æ/2400mm Max "


Surface Classification
Symbol Surface Condition Antirustability (Nacl 5 %) Remark
B BLUED & WAXED - Surface coated temper color
P PAINTED & WAXED 16Hr Min Coating Thickness : 6¡¾5¥ì
Z ZINC PAINTED & WAXED 56Hr min Coating Thickness:10¡¾5¥ì


Winding Method
Symbol WINDING CONDITION Winding width Remark
RW RIBBON WOUND According to width
or products
I.D:300©ª(12"),400©ª(16")
MW MILL WOUND (OSCILLATED WOUND) 67¡¾3mm I.D:400©ª(16")
JW JUMBO WOUND 192¡¾3mm I.D:400©ª(16")


Grade for usage

- STANDARD STRAPPING : for package banding of Light weight products.
- Hi-TENSILE STRAPPING : for package banding or heavy weight such as pipe, thin gauge coil.
- SUPER GRADE STRAPPING : for package banding of Safety item, accurate parts,thicker gauge coil.